Case studies
Real business problems. Purpose-built solutions.
From operational software and data systems to sophisticated digital commerce, our work begins with the real process and builds the technology around it.
Denso
Receiving Inspection Software
A custom receiving-inspection platform that brought standards, forms, notifications, and reporting into one connected digital workflow.
Challenge
Paper-heavy quality processes made records, standards, and out-of-specification events harder to manage consistently.
Solution
Air Spark translated the existing inspection process into an on-premises and cloud-capable application with structured records, alerts, and role-based reporting.
Outcome
Cleaner records, less manual handling, and faster visibility into incoming-part quality across the inspection process.
Capability
Custom operational software
.NET CoreMicrosoft SQLJavaScriptSyncfusion
02 / Digital commerceBoatmate
Boatmate
Complex Parts Ecommerce Platform
A sophisticated ecommerce experience for navigating and purchasing manufacturer-vetted boat-trailer parts across a deep product catalog.
Challenge
A broad parts catalog, detailed category structure, product options, customer accounts, warranty support, and service-payment needs had to work as one clear customer journey.
Solution
Air Spark designed and built the Boatmate Parts website as a full ecommerce platform with layered product discovery, search, accounts, cart and purchasing flows, warranty claims, service-order payments, consent controls, and responsive customer-support paths.
Outcome
Boatmate now has a branded digital storefront that makes a complex aftermarket catalog easier to explore while bringing sales, support, warranty, and payment experiences together online.
Capability
Complex ecommerce and digital commerce
Complex ecommerceCatalog architectureCustomer accountsProduct variationsPaymentsResponsive UX
View live website ↗03 / Healthcare operationsUniversity Surgical Associates
University Surgical Associates
Medical Practice Operational Dashboard
An operational view that brought practice data into a clearer, decision-ready dashboard for leadership.
Challenge
Important operational measures were distributed across systems and difficult to interpret quickly.
Solution
Air Spark consolidated key data and designed an interactive dashboard around the decisions practice leaders make.
Outcome
A shared operational picture with easier access to trends, exceptions, and performance conversations.
Capability
Data integration and business intelligence
Business intelligenceData integrationInteractive dashboards
04 / ManufacturingBattery Manufacturer
Battery Manufacturer
Battery Manufacturing Dashboard
A Power BI manufacturing dashboard connecting production history and business data for clearer operational visibility.
Challenge
Plant data existed across production history and database systems without one accessible decision layer.
Solution
Air Spark connected historian and SQL data to an interactive manufacturing reporting experience.
Outcome
More timely visibility into production performance and a stronger data foundation for operational improvement.
Capability
Manufacturing analytics and Power BI
Power BIMicrosoft SQLGE Proficy Historian
05 / ManufacturingViskase
Viskase
OEE Manufacturing Dashboard
An operational dashboard designed to make availability, performance, and quality easier to understand across the plant.
Challenge
OEE signals were difficult to assemble into a consistent view for day-to-day action.
Solution
Air Spark modeled the relevant production data and delivered a focused, interactive OEE dashboard.
Outcome
A clearer view of performance drivers and a more useful basis for continuous-improvement conversations.
Capability
OEE analytics and operational dashboards
OEE analyticsPower BIOperational data modeling
